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材用:哪些新材料可带来人形机器人轻量化?(附企业名录与投资标的)
材料汇· 2025-07-12 15:54
Core Viewpoint - Lightweight design is essential for the commercialization of humanoid robots, addressing key industry pain points such as endurance, heat dissipation, component performance, and flexibility [2][12]. PART1: Lightweight Design - Lightweight design can enhance endurance by reducing gravitational potential energy and inertia, leading to lower static and dynamic power consumption [12]. - It can also lower the requirements for components, reducing the power demand of motors and simplifying drive algorithms [12]. - Flexibility is improved as lighter components allow for more agile control [12]. - Current humanoid robots require two adults for transportation; reducing weight would enable single-person handling, facilitating broader adoption [12]. PART2: Structural Lightweighting - Structural lightweighting involves parameter optimization, topology optimization, and integration to achieve "zero-cost" lightweighting [18][20]. - Parameter optimization is the simplest method, adjusting dimensions and layouts to reduce redundant components [20]. - Topology optimization refines material distribution to maximize structural performance while minimizing material use [24]. - Integration trends, similar to those in the electric vehicle sector, can reduce part counts and simplify production processes [30]. PART3: Material Lightweighting - Magnesium Alloys - Magnesium alloys are lightweight, high-strength materials with good ductility and excellent thermal conductivity, already applied in automotive lightweighting [37]. - The price of magnesium is currently low, making it economically attractive compared to aluminum alloys, with a price ratio of 0.87 [43]. - The use of magnesium alloys in humanoid robots can significantly reduce weight and energy consumption, as demonstrated by the ER4-550-MI industrial robot [46]. PART4: Material Lightweighting - PEEK - PEEK is a high-performance engineering plastic with excellent mechanical properties, heat resistance, and chemical resistance, widely used in aerospace and automotive applications [3][58]. - The price of PEEK is approximately 300,000 yuan/ton, with its main raw material, fluoroketone, costing around 120,000 yuan/ton, making raw material costs a significant factor [3][61]. - The global market for PEEK is projected to grow from 6.1 billion yuan in 2024 to 8.5 billion yuan by 2027, with a CAGR of 11% [3]. PART5: Material Lightweighting - Nylon PA - Nylon PA6 and PA66 are well-established engineering plastics known for their excellent impact resistance and flexibility, with stable demand [5]. - The market for PA6 is fragmented, while PA66 is more concentrated, with the top three companies holding a 75% market share [5]. - Applications include automotive systems, where PA is extensively used in engines and fuel supply systems [5]. PART6: Humanoid Robot Lightweighting - In humanoid robots, the joint modules account for about 40% of the weight, with structural components at 30% and shells at only 10% [6]. - PEEK is preferred for harmonic reducers, while magnesium alloys are suitable for structural components due to their cost-effectiveness and performance [6]. - The market potential for various materials in humanoid robots is estimated at 1 billion yuan for PPS, 2 billion yuan for modified PEEK, 300 million yuan for magnesium alloys, and 300 million yuan for modified nylon [6].
人形机器人深度研究系列九:人形机器人轻量化:产业化前夕的进修课,应用为重
Soochow Securities· 2025-07-12 08:18
Investment Rating - The report suggests that lightweighting is a crucial step before the commercialization of humanoid robots, with a focus on material lightweighting as the current mainstream path [2][8]. Core Insights - Lightweighting addresses several pain points in the humanoid robot industry, including endurance, heat dissipation, component performance, and flexibility [2][8]. - The report identifies two main paths for lightweighting: structural lightweighting and material lightweighting, with material lightweighting currently being the dominant approach [11][13]. - Key materials discussed include PEEK, magnesium alloys, and nylon, each with distinct advantages and market potential [2][28][46]. Summary by Sections PART1: Lightweighting - Lightweighting is essential for improving endurance, reducing component requirements, enhancing flexibility, and facilitating easier handling of humanoid robots [8][9]. - Major manufacturers like Tesla and UBTECH are actively pursuing lightweight designs to enhance robot performance [9][10]. PART2: Structural Lightweighting - Structural lightweighting involves parameter optimization, topology optimization, and integration to achieve cost-effective solutions [13][15]. - Parameter optimization is the simplest method, while topology optimization refines material distribution to maximize performance [20][22]. - Integration trends are emerging, similar to those in the electric vehicle sector, to reduce part count and enhance structural strength [24][27]. PART3: Material Lightweighting - Magnesium Alloys - Magnesium alloys are highlighted for their low density and high strength, already seeing mature applications in automotive lightweighting [29][33]. - The economic viability of magnesium alloys is increasing, with current price comparisons favoring their use over aluminum [37][40]. PART4: Material Lightweighting - PEEK - PEEK is positioned at the top of the engineering plastics pyramid, known for its excellent mechanical properties and high thermal resistance [50][68]. - The production of PEEK involves high barriers due to the complexity of its raw materials and manufacturing processes, particularly the reliance on DFBP [51][57]. - PEEK's performance is influenced by its production process, with a focus on balancing melt flow index and viscosity for optimal application [68][69]. PART5: Material Lightweighting - Nylon - Nylon, particularly PA6 and PA66, is recognized for its excellent flexibility and established applications in various systems [2][28]. - The market for nylon is stable, with a CAGR of less than 5% from 2018 to 2023, indicating mature demand [2][28]. PART6: Industry Chain Analysis - The report outlines key players in the industry, recommending specific companies for investment based on their roles in lightweighting technologies [2][28]. - Notable companies include Keda Li, Zhaomin Technology, and Xusheng Group, among others, with varying focuses on PEEK, nylon, and magnesium alloys [2][28]. PART7: Investment Recommendations - The report emphasizes the importance of lightweighting in the humanoid robot sector and suggests specific companies to watch for potential investment opportunities [2][28].