航空供应链瓶颈
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航司今年受供应链扰动影响增加成本超百亿美元
Zheng Quan Shi Bao· 2025-10-14 18:36
Core Insights - The International Air Transport Association (IATA) predicts that slow supply chain production will lead to an increase in airline industry costs exceeding $11 billion by 2025 [1][2] - IATA's Director General Willie Walsh has expressed dissatisfaction with the current state of the international aviation supply chain, highlighting significant delays in aircraft, engine, and parts deliveries [1][2] - The backlog of global commercial aircraft orders has reached a historic high of over 17,000 units in 2024, significantly higher than the average backlog of approximately 13,000 units from 2010 to 2019 [1] Cost Breakdown - Additional fuel costs are projected to be the highest at approximately $4.2 billion, resulting from delays in new aircraft deliveries, forcing airlines to operate older, less fuel-efficient planes [2] - Extra maintenance costs are estimated at $3.1 billion due to the aging fleet requiring more frequent and expensive maintenance [2] - Engine leasing costs are expected to rise by $2.6 billion as older engines remain grounded longer during maintenance, with leasing rates increasing by 20% to 30% since 2019 [2] - Inventory holding costs are projected to increase by $1.4 billion as airlines stockpile more spare parts to mitigate supply chain uncertainties [2] Demand and Capacity - Passenger demand is expected to grow by 10.4% in 2024, outpacing capacity growth of 8.7%, leading to a record load factor of 83.5% [2] - The upward trend in passenger demand is anticipated to continue throughout 2025 [2] Root Causes - The current challenges in the aviation supply chain are attributed to factors such as the economic model of the aviation manufacturing industry, geopolitical instability, raw material shortages, and a tight labor market [2] Proposed Solutions - IATA suggests several measures to alleviate supply chain issues, including opening the aftermarket to provide airlines with more parts and service options [3] - Enhancing supply chain transparency is recommended to provide airlines with necessary data to overcome bottlenecks and assist original equipment manufacturers [3] - The aviation manufacturing industry is encouraged to implement actions such as reducing reliance on original equipment manufacturers for maintenance, repair, and overhaul (MRO) services, and increasing alternative material and service sources [3] - Utilizing predictive maintenance insights, sharing spare parts inventory, and establishing shared maintenance data platforms are proposed to optimize inventory and reduce downtime [3] - Accelerating repair approvals and supporting the use of alternative parts and second-hand materials (USM) are also suggested to alleviate bottlenecks [3] Collaborative Efforts - IATA emphasizes the need for strategic collaboration among all stakeholders in the aviation manufacturing industry to address complex challenges [3] - Matthew Poitras from Oliver Wyman highlights the opportunity for improvement in supply chain performance through collective efforts to reshape the structure of the aviation manufacturing industry [3]
高温合金行业专家电话会
2025-08-11 01:21
Summary of High-Temperature Alloy Industry Conference Call Industry Overview - High-temperature alloys are critical materials for aerospace engines, enhancing oxidation and corrosion resistance through elements like chromium, cobalt, and molybdenum. The most widely used nickel-based high-temperature alloy is Inconel 718, utilized for manufacturing blades and disks [1][6]. - Single crystal high-temperature alloys exhibit strong heat resistance, primarily used for turbine blades and shrouds [1][7]. - In aerospace engines, forged high-temperature alloys account for the highest proportion (60%-70%), followed by cast high-temperature alloys (20%-30%) and powder high-temperature alloys (approximately 10%) [1][9][10]. Market Dynamics - Boeing's delivery volume has declined due to the 737 MAX incident and FAA restrictions, while Airbus's delivery volume, although not meeting expectations, continues to rise [1][12]. - The aerospace supply chain faces bottlenecks, including tight titanium supply (affected by the Russia-Ukraine war) and insufficient production capacity (equipment and personnel shortages) [1][13]. - High-temperature alloy production faces capacity constraints, with rising nickel prices and market dominance by major players like PCC and ITC [1][14]. Production Challenges - The production cycle for high-temperature alloy equipment from design to operation typically exceeds two years, involving equipment manufacturing, debugging, and certification [1][15]. - The expected resolution of supply-demand conflicts by 2028 is anticipated due to long-term agreements signed by international giants, promoting capacity investment [1][16]. Material Utilization Rates - The material yield from raw materials to components is relatively low, with casting processes yielding 30%-50% material utilization, and small parts yielding only 10%-20% [1][18][19]. - Powder metallurgy processes yield approximately 50%-60% powder recovery, but the final component yield can drop to 10%-20% due to machining losses [1][20]. Competitive Landscape - The international market is dominated by companies like APSHomekit, while the domestic market is led by firms such as Yingji and the Beijing Aeronautical Materials Research Institute [1][17]. - China has advantages in titanium alloys but faces significant competition from international giants in the high-temperature alloy sector [1][14]. Future Outlook - The supply chain issues affecting aircraft engine manufacturers like GE and Safran are primarily due to upstream supply constraints, with expectations for improvement by 2028 [1][21]. - The geopolitical landscape, including the Russia-Ukraine conflict and U.S.-China trade tensions, continues to impact resource availability and pricing [1][22][23]. Strategic Considerations - China's restrictions on rare earth exports significantly impact the high-temperature alloy and aerospace engine sectors, as these materials are crucial for single crystal blades [1][23]. - The industry is exploring alternatives to rare earth materials, including reducing their usage in high-temperature alloys and employing advanced cooling and coating technologies [1][24][25]. This summary encapsulates the key points discussed during the conference call, highlighting the current state and future prospects of the high-temperature alloy industry.