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刀剪制造
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5G数字化车间赋能“中国刀剪之乡”智造跃迁
Core Insights - Fujian Province's Zherong County is renowned as "the hometown of knives and scissors," with local artisans utilizing unique techniques to produce over 300 million scissors annually [1][2] - The collaboration between Fujian Mobile and Zherong's scissor manufacturers focuses on integrating 5G, AI, and big data to create a digital workshop for the scissor industry, enhancing production efficiency and safety [1][2] Industry Overview - The traditional scissor manufacturing process relies heavily on manual labor, with over 50% of the processes being manual, leading to high labor intensity and quality variability [1] - The introduction of a 5G private network allows for real-time monitoring of equipment status and production data, facilitating comprehensive data management and predictive maintenance [1] Technological Advancements - Automation is being advanced through the use of digital electric spark machines and automatic welding machines, which reduce human error and labor intensity, aiming for zero safety risks [1] - The implementation of a fully automated production line at Zhengrong Hardware Company showcases the use of advanced robotics and programmable logic controllers (PLC) for efficient production [2] Cultural Heritage and Future Prospects - Zherong's scissor-making techniques are recognized as a provincial intangible cultural heritage, with digital technology enabling the preservation and analysis of these traditional skills [2] - Digital twin technology allows young artisans to practice traditional techniques in a virtual environment, shortening the learning curve and revitalizing ancient craftsmanship [2]