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对话半导体光刻专家庞琳勇博士:全芯片ILT是半导体向下迭代的关键技术
3 6 Ke· 2025-10-31 23:03
Core Insights - The article discusses the critical role of lithography technology in semiconductor manufacturing, particularly the challenges posed by the shrinking feature sizes of chips and the need for advanced correction techniques like Inverse Lithography Technology (ILT) [1][3]. Group 1: Lithography Technology - Lithography is essential for transferring integrated circuit patterns, facing challenges due to optical proximity effects as feature sizes decrease [1]. - Optical Proximity Correction (OPC) has evolved from rule-based to model-driven approaches, but traditional methods struggle with complex chip designs [1][3]. - ILT offers a new solution by mathematically reversing the lithography process, allowing for more precise compensation of optical distortions and etching effects [4][10]. Group 2: D2S, Inc and GPU Acceleration - D2S, Inc is a leader in GPU-accelerated solutions for semiconductor manufacturing, focusing on model-based processing technologies for nanoscale device fabrication [2]. - The introduction of GPU technology has transformed ILT from a theoretical concept to practical application, enabling full-chip processing that was previously limited by CPU capabilities [5][7]. - D2S's innovations, such as pixel-level dose correction (PLDC), enhance the accuracy and efficiency of mask writing processes [4][7]. Group 3: Market Trends and Future Outlook - The global market for computational lithography software is projected to grow from $1.268 billion in 2024 to $2.368 billion by 2031, driven by AI-enhanced solutions [9]. - AI is expected to complement existing technologies by optimizing model construction and accelerating ILT processes, thereby enhancing the overall efficiency of lithography [9][10]. - Full-chip ILT is seen as a foundational technology for future semiconductor generations, potentially enabling significant advancements in chip design and manufacturing processes [10][11].
半导体及封测产业发展现状与趋势(附95页PPT)
材料汇· 2025-10-09 15:34
Market and Landscape: The Rise of the East, AI Demand Determines the Cycle - The global semiconductor sales are expected to reach $728 billion by 2025, with a year-on-year growth of 15.4%, primarily driven by strong growth in logic devices (+29%) and memory (+17%) due to the demand from data center infrastructure and the rise of AI edge applications [3][10][7] - In the first half of 2025, semiconductor sales in mainland China are projected to be $96 billion, accounting for 28% of the regional market, continuing to lead the market [3] Concentration - The top five foundries (TSMC, Samsung, SMIC, UMC, GlobalFoundries) hold an 83% market share, with TSMC alone accounting for 48.7%, showing significant premium in advanced processes [13] - The top five equipment manufacturers (ASML, AMAT, LAM, TEL, KLA) hold an 86% market share, with high-end technology still dominated by companies from Europe, the US, and Japan [13] Manufacturing and Equipment: The Era of EUV High-NA Begins, Domestic Acceleration Verification - ASML's 0.33NA EUV has been used for 3nm, with 0.55NA (High-NA) expected to enter small-scale production in 2025 and become mainstream by 2030 [39] - Domestic 28nm DUV has passed production line verification, with a target of mass production for 14nm by 2026 [39] - The global wafer fab capital expenditure (Capex) is estimated to be around $188 billion in 2025, with mainland China contributing $35 billion (+40%) [67] Process Route: FinFET → GAA → CFET, Computational Lithography + AI Precision Leverage - Samsung has begun mass production of 3nm GAA, while TSMC is at risk of trial production for 2nm in Q4 2025 [69] - The k₁ factor has dropped below 0.25, necessitating multiple exposures (LELE/LFLE/SADP/SAQP) and ILT inverse mask technology [72] - The introduction of AI and GPU acceleration has significantly reduced the computation time for full-chip ILT calculations from weeks to days [87]
一场知识挑战赛,打开ASML的“全景光刻”黑科技宇宙
半导体行业观察· 2025-06-27 01:20
Core Insights - ASML is not just a manufacturer of lithography machines but represents a comprehensive technological ecosystem behind lithography [2][3] - The "ASML Cup" lithography knowledge challenge aims to engage the public and professionals in understanding the core processes of chip manufacturing [3][28] Group 1: Lithography Technology - Lithography is a critical process in semiconductor manufacturing, with ASML leading in this field through a complete set of solutions that integrate hardware, software, and optimization algorithms [1][2] - The emergence of computational lithography addresses the challenges of achieving precision and yield as process dimensions approach physical limits, acting as the "digital brain" of modern lithography systems [5][7] Group 2: Optical Proximity Correction (OPC) - OPC is essential for compensating optical proximity effects during lithography, ensuring accurate pattern replication at the nanoscale [6][9] - The challenge of managing Sbar auxiliary pattern exposure highlights the complexities of modern lithography technology [6][9] Group 3: Measurement and Quality Control - Advanced measurement and control systems are crucial for maintaining alignment and quality in chip manufacturing, with embedded sensors providing real-time feedback [11][12] - ASML's electron beam measurement platform plays a vital role in detecting nanoscale defects, ensuring high yield in chip production [12][13] Group 4: Physical Framework of Lithography - The core modules of ASML's lithography machines integrate optics, mechanics, thermodynamics, and control engineering, forming the physical framework that determines system performance [15][18] - Innovations like the dual wafer stage design enhance production efficiency by allowing simultaneous exposure and preparation of wafers [20] Group 5: Environmental Control and Precision - DUV lithography systems require precise environmental control to maintain consistency and yield, with sensors acting as the "senses" of the lithography machine [22][23] - ASML's TWINSCAN platform incorporates multi-point height detection systems to monitor and adjust for micro-level changes in wafer surfaces [23][26] Group 6: Exploration and Innovation - The ASML Cup serves as a platform for showcasing the intricacies of lithography technology and encourages a culture of continuous innovation and exploration in semiconductor manufacturing [28][29]