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系统创新 机制破题 技术攻坚——中国石油独山子石化公司以科技创新驱动全链跃升   
Zhong Guo Hua Gong Bao· 2025-05-16 02:18
Core Insights - The company has achieved large-scale application of its self-developed polypropylene lithium battery separator material T98 series, with cumulative supply exceeding 10,000 tons by the end of April [1] - The company has established an innovative ecosystem covering "basic research - technology development - industrial application," leading to the highest new material output among refining enterprises in the China National Petroleum Corporation [1] Group 1: Innovation and Technology - The company has built a molecular-level refining model that predicts logistics and properties accurately, covering over 2,000 hydrocarbon molecules, processing 8 million tons of crude oil annually, generating additional benefits of over 300 million yuan, and reducing CO2 emissions by 80,000 tons [2] - Smart factory initiatives include intelligent inspection robots and energy management systems, enhancing operational efficiency and reducing carbon emissions [2] - The predictive maintenance accuracy of equipment has reached 92% through the use of infrared thermal imaging and radar scanning technologies [3] Group 2: Mechanism and Talent Development - The company has created an innovation ecosystem with internal incentives and external collaborations, establishing a "three-level four-dimensional" incentive mechanism that rewards basic research, technology development, and achievement transformation [4] - The average salary of research personnel is 28% higher than that of management positions, fostering a competitive environment for innovation [4] - Collaborations with top universities and research institutions have been established to enhance talent development and innovation capabilities [4] Group 3: Product Development and Market Position - The company has developed a comprehensive range of metallocene polyethylene film materials, becoming the largest producer in China, and has achieved stable production using ring pipe technology for metallocene polypropylene [5][6] - The company has broken the dependency on imports for solution polymerized styrene-butadiene rubber, achieving a domestic market share of 45% [6] - The company plans to build a new materials base with an annual production capacity of 1 million tons, focusing on advanced fields such as polyolefin elastomers and carbon fiber materials [6]
独山子石化:搭建创新生态圈 “焊接”智慧产业链
独石化的产业链创新涵盖了从炼油到化工的各个环节。在炼油领域,公司搭建起全国首个分子水平炼油 模型,这一模型宛如炼油生产的"智慧大脑",基本实现了全流程物流走向和性质的精准预测计算。 该技术覆盖2000余种烃类分子数据库,年加工原油800万吨,新增效益可观,同时可减少二氧化碳排放8 万吨,实现了从"粗放加工"向"精准定制"的跨越。 乙烯装置通过"三位一体"智能控制系统(APC先进控制、OTS仿真、RTO实时优化),能够实时感知装置 的运行状态,快速、精准地调整各项参数,实现乙烯日产量连续数月保持高位,屡创历史纪录。 截至4月底,独山子石化公司(以下简称"独石化")自主研发的锂电池隔膜料HP30CF实现规模化应用,累 计供货量突破万吨大关。独石化始终以主业为根基,通过全产业链协同创新、机制体制改革深化、核心 技术攻坚突破,构建起覆盖"基础研究-技术开发-工业应用"的创新生态。 独石化以科技创新推动产业创新、催生发展新动能、驱动全链跃升,入选创建世界一流企业第一梯队, 新材料产量稳居集团公司炼化企业前列。 全链条协同创新 在人才培养方面,独石化更是不遗余力。通过组织各类专业培训,包括与清华大学、华东理工大学等知 名 ...
独山子石化提质增效双突破
Zhong Guo Hua Gong Bao· 2025-05-06 05:33
除此之外,独石化以"经营精打细算、生产深耕细作、管理精雕细刻、技术精益求精"的"四精"理念为引 领,深化"六优化一控制"生产经营策略,在保持装置稳产高产的同时,动态调整产品结构,紧密衔接产 销链条,系统推进生产优化与降本控费。通过RTO(实时在线优化系统)信息化手段精准调控裂解深度、 强化原料优化控制,为乙烯、丙烯等关键产品增产提供坚实保障,两套乙烯装置日产量连续6个月保持 4000吨以上,创历史新高。独石化创新构建了生产异常标准管控体系,形成"监测—预警—处置"的闭环 管理机制,生产波动频次同比下降33.3%。聚丙烯、丁苯橡胶、全密度聚乙烯等关键装置的单耗达近三 年同期最优。该公司还投用污水回用率智能监控,减少污水产生量、回用量,优化氮气系统运行方式, 降低氮气系统动力消耗,优化减压深拔力度,降低石油焦收率,一季度蒸汽、新水单耗降幅超10%。 在"向管理要效益"的同时,独石化坚持创新驱动,把科技创新作为效益增长的重要引擎。2024年,在国 内首次用气相法工艺生产出聚烯烃弹性体(POE),并实现量产。今年以来,独山子石化紧抓市场契机, 优化产品结构,强化产品推介服务,增产增销POE、锂电池隔膜料、电容膜料、溶 ...
夯实“工业之母” 守护国计民生
Zheng Quan Shi Bao· 2025-04-28 22:00
石油工业被称为"工业之母",影响甚广,小到个人的衣食住行,大到国防军工、航空航天等。不论是国 家的产业发展,还是百姓的民生福祉,都离不开炼油和化工。化工行业必须实现自我突破,才能更好为 国计民生保驾护航。 近年来,我国石化企业积极响应国家创新驱动发展战略,持续推进"油转化""油转特""减油增化"等,在 关键材料领域持续加大研发投入,并取得了一系列突破性进展。从高性能合成树脂到特种橡胶,从高端 纤维材料到电子化学品,越来越多的关键材料打破国外垄断实现了国产替代。 这些成果的取得,不仅提升了我国石化产业的核心竞争力,也为下游制造业的高质量发展提供了坚实支 撑。 譬如说,2024年,浙石化α-烯烃装置攻克乙烯齐聚制备1-辛烯技术,摆脱海外技术依赖,为POE全产业 链贯通奠定基础;江苏盛虹自主研发的、年产达13万吨的PETG装置一次投产便实现成功,一举突破该 领域的"卡脖子"问题;国内首个自主技术双端基官能化溶聚丁苯橡胶SSBR3540F一次开车成功,填补了 国内空白。 数据显示,2024年,我国化工新材料产业规模为1656亿美元,过去十年增长3.4倍,约占全球产值的 36.4%。 在高端新材料领域,虽然我国已取得了 ...