EUV光刻技术

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Beyond-EUV,新方向!
半导体芯闻· 2025-09-18 10:40
Core Viewpoint - The article discusses advancements in lithography technology, particularly the development of "Beyond-EUV" (B-EUV) lithography, which utilizes a wavelength of 6.5nm to 6.7nm, potentially allowing for resolutions below 5nm, surpassing current EUV technology [2][3][18]. Summary by Sections Lithography Technology Evolution - The evolution of lithography has progressed from contact to projection methods, with current mainstream technology using extreme ultraviolet (EUV) light at a wavelength of 13.5nm [3][5]. - The need for higher resolution in lithography can be achieved by either increasing numerical aperture (NA) or shortening the wavelength [3]. Challenges of EUV and B-EUV - EUV technology faces challenges due to its high absorption rates by materials, necessitating advanced mirrors for effective light reflection [5][6]. - B-EUV technology is still in its infancy, with no industry-standard methods for generating the required 6.7nm wavelength radiation [6][19]. Innovations in Light Sources - Various companies are exploring new light sources for lithography, including the development of high-efficiency laser systems and compact, high-power sources [10][11][13]. - Inversion is working on Laser Wakefield Acceleration (LWFA) to create high-energy light sources, while xLight is developing free electron lasers (FEL) to enhance EUV power output significantly [13][16]. Breakthroughs in Photoresist Materials - Johns Hopkins University has made significant progress in photoresist materials, discovering that metals like zinc can effectively absorb B-EUV light and trigger chemical reactions for fine pattern etching [18][19]. - The development of a new technique called Chemical Liquid Deposition (CLD) allows for the creation of thin films that can be used in semiconductor manufacturing, highlighting the importance of matching materials with the appropriate wavelengths [19][20]. Future Prospects - The advancements in B-EUV technology and associated materials could lead to significant improvements in semiconductor manufacturing efficiency and cost reduction, although challenges remain before widespread adoption [20].
超越EUV光刻,新进展
3 6 Ke· 2025-09-18 02:30
Core Viewpoint - The article discusses advancements in chip manufacturing technology, particularly focusing on a new method called "Beyond-EUV" (B-EUV) that utilizes a wavelength of 6.5nm to 6.7nm, potentially allowing for resolutions below 5nm, which could replace the current EUV technology [1][2][5]. Group 1: Technology Development - The B-EUV method aims to improve lithography resolution by using shorter wavelengths and higher numerical apertures, with the current industry standard being EUV at 13.5nm [2][4]. - The evolution of lithography has progressed from UV sources to DUV and now to EUV, with significant advancements in the wavelengths used [2][4]. - The B-EUV technology is still in the research phase, with researchers acknowledging that it will take several years to develop even experimental tools [1][5]. Group 2: Challenges and Considerations - The B-EUV light source is not yet mature, and various methods to generate 6.7nm radiation have been explored without a standardized approach [5][6]. - The efficiency of the B-EUV process is hindered by the need for high reflectivity mirrors, which are challenging to produce for shorter wavelengths [5][6]. - The interaction of high-energy photons with traditional photoresist materials poses additional challenges for B-EUV technology [5][6]. Group 3: Innovations in Materials - Researchers at Johns Hopkins University have discovered that metals like zinc can effectively absorb B-EUV light and trigger chemical reactions in photoresist materials, enabling finer pattern etching on semiconductor wafers [13][15]. - The development of a chemical liquid deposition (CLD) technique allows for the creation of thin films that can be used in conjunction with B-EUV technology, enhancing flexibility in material selection [14][15]. - The findings suggest that various metals could be optimized for different wavelengths, opening new avenues for semiconductor manufacturing [14][15]. Group 4: Industry Implications - The advancements in B-EUV technology and materials could significantly impact the semiconductor industry, potentially leading to lower costs and improved production efficiency [12][15]. - Companies like Inversion and xLight are exploring innovative light sources and technologies that could complement or enhance EUV lithography, indicating a competitive landscape in the chip manufacturing sector [10][12].
超越EUV光刻,新进展
半导体行业观察· 2025-09-18 02:09
Core Viewpoint - The article discusses the advancements in lithography technology, particularly the development of "Beyond-EUV" (B-EUV) technology, which aims to surpass the current EUV lithography standards by utilizing shorter wavelengths for improved resolution in chip manufacturing [2][3][5]. Group 1: B-EUV Technology Overview - B-EUV technology utilizes lasers with wavelengths of 6.5nm to 6.7nm, potentially achieving resolutions below 5nm, which could replace the current EUV technology [2][3]. - The current EUV technology operates at a wavelength of 13.5nm, achieving resolutions of 13nm natively and 8nm through multi-patterning [8]. - The development of B-EUV is still in its early stages, with researchers acknowledging that it may take several years to produce even experimental tools [2][3]. Group 2: Challenges in B-EUV Development - The transition to B-EUV faces significant challenges, including the need for new light sources, projection optics, and photoresist materials that can effectively interact with the shorter wavelengths [6][17]. - The efficiency of the B-EUV light source is critical, as the shorter wavelengths are more easily absorbed by materials, complicating the design of effective optical systems [5][6]. - Current research indicates that while 6.7nm light has a lower reflectivity compared to 13.5nm, it may still be a viable option if the challenges in material interaction and optical design can be overcome [5][6]. Group 3: Innovations in Light Sources - Companies like Inversion are exploring new methods to create compact, high-power light sources using Laser Wakefield Acceleration (LWFA), which could potentially support B-EUV technology [13]. - The Lawrence Livermore National Laboratory is working on a project to enhance EUV light source efficiency significantly, aiming for a tenfold increase over current standards [11]. - xLight is developing a free electron laser (FEL) technology that could provide higher power EUV light, potentially optimizing production processes in semiconductor manufacturing [15][16]. Group 4: Breakthroughs in Photoresist Materials - Researchers at Johns Hopkins University have discovered that metals like zinc can absorb B-EUV light and trigger chemical reactions in organic compounds, leading to the potential for finer patterning on semiconductor wafers [17][18]. - The development of a chemical liquid deposition (CLD) technique allows for rapid testing of different metal-organic combinations, enhancing the flexibility of materials used in chip manufacturing [17][18]. - While challenges remain in fully realizing B-EUV technology, the advancements in photoresist materials represent a significant step forward in addressing key bottlenecks in the process [17][18].
我国自主研发光刻机交付,突破10nm工艺
Xin Lang Cai Jing· 2025-08-07 16:20
Core Viewpoint - The successful acceptance and delivery of China's first PL-SR series inkjet stepper nano-imprinting equipment marks a significant advancement in the high-end semiconductor equipment manufacturing sector, breaking the foreign monopoly in this technology [1] Group 1: Technological Breakthroughs - The PL-SR series equipment supports nano-imprinting lithography processes with a line width of less than 10nm, surpassing Canon's FPA-1200NZ2C, which supports a line width of 14nm [1] - The equipment features several key innovations, including a self-developed template profile control system and an inkjet algorithm system for nano-imprinting photoresist, showcasing strong independent innovation capabilities [1] Group 2: Cost and Efficiency Advantages - Compared to traditional EUV lithography technology, nano-imprinting technology can reduce equipment investment costs by 60% and limit power consumption to 10% of that required by EUV technology [1] - This technology presents unique advantages in the storage chip manufacturing sector due to its suitability for repetitive graphic structures, providing a new technological pathway for domestic storage chip manufacturers to overcome process bottlenecks [1]
EUV光刻迎来大难题
半导体芯闻· 2025-06-20 10:02
Core Viewpoint - The article discusses the challenges and potential solutions related to high numerical aperture (NA) EUV lithography, particularly focusing on the need for larger reticle sizes to improve manufacturing efficiency and yield [2][11][12]. Group 1: Challenges of High NA EUV Lithography - Circuit stitching between exposure fields poses significant challenges for design, yield, and manufacturability in high NA (0.55) EUV lithography [2]. - The transition from 6×6 inch reticles to 6×11 inch reticles could eliminate the need for circuit stitching but would require nearly complete replacement of the reticle manufacturing infrastructure [2][11]. - The area limitation of modern multi-core SoCs complicates the use of 193nm immersion and EUV lithography, as the effective exposure area is reduced due to the use of deformable optics [2][3]. Group 2: Yield and Performance Issues - The process of stitching multiple masks into a single design is becoming a critical challenge across various lithography processes, particularly for high NA EUV exposure [3]. - Misalignment between stitched masks can lead to yield issues, especially for critical layers, with an estimated 2nm misalignment causing at least a 10% error in critical dimensions [3][5]. - The presence of a black border on EUV masks can introduce additional stress and distortion, complicating the printing of features near the stitching boundary [6][12]. Group 3: Design Solutions and Optimizations - To mitigate performance threats, designers are encouraged to keep circuit features away from boundary areas, which can lead to yield and performance degradation [8][9]. - Various design optimizations have been proposed to reduce the number of lines crossing stitching boundaries, with some approaches achieving a reduction in stitching area loss to below 0.5% and performance degradation to around 0.2% [9]. - The industry is prepared to tackle the challenges posed by stitching-aware design, although the impact on throughput remains a concern [9]. Group 4: Future Directions and Industry Perspectives - Increasing reticle sizes could address both stitching and throughput challenges, with estimates suggesting that yield could drop by up to 40% if exposure fields are halved [11]. - The transition to larger reticle sizes will necessitate changes across various manufacturing equipment, potentially doubling costs for some devices [11][12]. - Despite the technical advantages of larger reticles, industry skepticism remains regarding the associated costs and the need for upgrades to meet future technology nodes [12].
EUV光刻,被忽略的难题
半导体行业观察· 2025-04-04 03:46
Core Viewpoint - The article discusses the increasing challenges faced by EUV lithography technology as the industry moves towards smaller feature sizes, particularly focusing on the impacts of electron blur, randomness, and polarization on image quality [2][6]. Group 1: Challenges in EUV Lithography - As feature sizes decrease, electron blur, randomness, and polarization effects are becoming more significant challenges for EUV lithography [2][6]. - Random effects have long been considered a key challenge, but electron blur has recently gained attention, with polarization effects now emerging as a concerning issue affecting image quality [2][6]. - The transition to the 2nm node is creating a "perfect storm" that threatens the quality of EUV printed features due to the combined effects of blur and polarization leading to contrast loss [2][6]. Group 2: Impact of Electron Blur and Polarization - The contrast loss due to electron blur is approximately 50%, significantly affecting random fluctuations in image quality [6]. - Polarization effects are increasingly recognized as a problem, contributing to the degradation of image quality as feature sizes shrink [6][7]. - Even at a 14nm pitch, the contrast loss from transitioning from TE polarization to non-polarized light is 23%, which is still less than the contrast loss caused by electron blur, estimated at around 60% [7]. Group 3: Implications for Future Analysis - Any useful analysis regarding the printability of EUV features and random image fluctuations must incorporate a realistic model of electron blur [7].
EUV,前景光明
半导体芯闻· 2025-02-28 10:03
Core Insights - The demand for AI chips is experiencing exponential growth, but the cost and complexity of production limit this technology to a few companies. This situation may soon change [1][2]. Group 1: Demand and Production Challenges - The demand for advanced node chips to support AI applications is rapidly increasing, putting pressure on the industry's ability to meet this demand [2][4]. - EUV lithography technology is crucial for manufacturing these chips, but it requires significant investment and has become a major barrier to scaling production [2][6]. - Currently, only five semiconductor manufacturers are using EUV in mass production, which concentrates EUV capabilities in a few companies [6][9]. Group 2: Technological Developments - The transition to smaller transistor sizes is essential for maximizing power efficiency and computational density in AI accelerators and GPUs [4][5]. - High NA EUV is becoming the only viable method for mass production at 1.8nm and below, increasing the demand for EUV capabilities [4][5]. - Research and development efforts are ongoing to improve EUV technology, including new materials and advanced process controls [2][9]. Group 3: Economic and Infrastructure Considerations - The high costs associated with EUV technology, including the price of masks and the operational expenses of EUV tools, remain significant challenges [12][13]. - Government-supported research centers are working to address these economic challenges by improving EUV mask technology and process control [9][12]. - Alternative business models and infrastructure strategies are needed to make EUV accessible to smaller foundries and companies [24][25]. Group 4: Future Outlook - The AI chip market is expected to grow at least tenfold in the next 5 to 7 years, indicating a strong future demand for EUV technology [7][8]. - The industry's ability to scale EUV technology will determine the next phase of semiconductor manufacturing [26]. - Innovations in light source efficiency and alternative lithography methods will be critical for expanding EUV's application beyond the largest players in the industry [20][22].