工艺优化

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江汉盐化工:精打细算“抠”效益
Zhong Guo Hua Gong Bao· 2025-09-02 02:27
Core Viewpoint - The company has implemented various process optimizations and innovations to significantly reduce costs and improve efficiency in its operations, achieving substantial savings and environmental benefits. Group 1: Cost Reduction Initiatives - The optimization of the brine processing has led to a cost saving of 46 yuan per ton of caustic soda, resulting in a total cost reduction of over 7 million yuan this year [1] - The new method of purifying brine by utilizing high-nitrate brine to react with high-calcium brine is expected to reduce soda ash consumption by 500 tons annually, saving approximately 860,000 yuan [2] - The installation of a new high-efficiency dust removal system has reduced steam consumption by 20% and is projected to recover over 120,000 yuan in economic benefits by minimizing product loss [3] Group 2: Environmental Benefits - The upgraded dust removal system has decreased the concentration of key pollutants in exhaust gases by nearly 40%, achieving a dual benefit of environmental protection and cost efficiency [3] - The company has developed a water recycling system that has reduced industrial water consumption by 77.5% compared to the previous year, contributing to significant water conservation efforts [4] - The implementation of a graded treatment and targeted reuse technology for wastewater has resulted in a reduction of 500,000 cubic meters in water consumption year-on-year [4]
技术优化为油井“瘦身”增效
Qi Lu Wan Bao· 2025-08-10 21:09
Core Insights - The article discusses the successful implementation of a simplified dual-pipe sand-carrying oil extraction process at the Shengli Oilfield, specifically at the Zhong31-Oblique B19 well, which achieved an average daily oil increase of 4.9 tons and a peak daily output of 8 tons over a stable production period of more than 50 days [1][2] Group 1: Technology and Process Improvement - The dual-pipe sand-carrying oil extraction technology enhances the efficiency of heavy oil wells by using dynamic liquid to lift oil and sand to the surface through high-speed circulation [1] - The optimized process integrates various stages such as sand-lifting equipment, sand discharge production, and oil-water treatment, which simplifies surface equipment and reduces energy consumption [1] Group 2: Economic Benefits - The Zhong31-Oblique B19 well saved 215,000 yuan in equipment costs by eliminating the need for a three-phase separation tank, transformer, and duty room, along with an additional savings of 41,400 yuan in personnel and electricity costs through optimized operations [2] - The annual savings per well is estimated at 250,000 yuan, with significant production efficiency improvements expected as 12 more wells are set to undergo similar process optimizations within the year [2] Group 3: Development Philosophy - The optimization work reflects the development philosophy of the Shengli Oilfield, which emphasizes "fewer wells, more control, high yield, and long-term effectiveness" in resource extraction [2] - The company plans to continue promoting high-quality and efficient new technologies and processes to drive robust development in the Shengli Oilfield [2]
山东能源山东玻纤:“三部曲”开创经营管理新局面
Qi Lu Wan Bao Wang· 2025-05-15 06:22
Core Viewpoint - Shandong Glass Fiber is actively enhancing its operational management through a series of initiatives focused on technical innovation, compliance management, and process optimization to improve product quality and reduce production costs [1][4][8]. Group 1: Technical Innovation - The company has established a dedicated task force for the development and cost reduction of wetting agents, aiming to enhance the formulation system and optimize the raw material and formulation research process [2][4]. - Shandong Glass Fiber is concentrating resources to tackle critical technical challenges, thereby creating differentiated products and expanding its product range to meet diverse market demands [2][4]. Group 2: Compliance Management - A comprehensive compliance management training program has been implemented, emphasizing the integration of compliance awareness into daily operations across all levels of the organization [5][7]. - The company has developed a robust compliance management system that incorporates risk prevention and enhances the review process for contracts and major decisions, ensuring a 100% compliance review rate [7][5]. Group 3: Process Optimization - Shandong Glass Fiber is undertaking a thorough optimization of its production processes to improve efficiency, stabilize product quality, and lower production costs [8][10]. - A standardized production process has been established, covering all stages from raw material procurement to packaging, ensuring consistency and adherence to operational guidelines [10][11]. - The company is also focusing on training its workforce at various levels to enhance their skills and knowledge related to process management and optimization [10][11].