Core Insights - The Kearney Reshoring Index experienced a significant decline in 2024 after two years of strong growth, raising questions about the sustainability of the recent upward trend in U.S. manufacturing [1][4][5] - Despite substantial investments in domestic manufacturing capacity, the growth of U.S. manufacturing output has nearly stagnated following the release of most potential capacity in early 2023 [2][7] - Mexico has benefited from the trend of reshoring, particularly in the automotive and electrical equipment sectors, but faces challenges such as weak infrastructure that limit its ability to absorb more manufacturing demand [1][19] Group 1: Reshoring Index and Manufacturing Output - The U.S. manufacturing reshoring index saw a reversal in 2024, with the manufacturing import ratio (MIR) increasing by 9%, indicating a shift back to reliance on low-cost Asian countries [5][11] - The domestic manufacturing output (MGO) growth rate has slowed to around 1%, significantly lower than the average growth rate of 30% from 2020 to 2022 [10][11] - The increase in imports from low-cost Asian countries, including a rise from $878 billion to $968 billion, highlights the growing dependency on these regions to meet domestic demand [11][14] Group 2: Mexico's Role and Challenges - Mexico remains a key trade partner for the U.S., with exports reaching $457 billion in 2024, but the growth rate has slowed compared to previous years [16][17] - The manufacturing sector in Mexico is facing capacity constraints and infrastructure challenges, particularly in energy supply, which could hinder its ability to attract more manufacturing [19][20] - Labor costs in Mexico have risen by an average of 4% annually over the past two years, reducing its competitive edge against other low-cost countries [19][36] Group 3: U.S. Manufacturing Self-Sufficiency - The U.S. self-sufficiency index has declined as net imports increased by $155 billion while domestic manufacturing output grew by only $260 billion [25][29] - The imbalance between domestic production and imports indicates structural challenges within the U.S. manufacturing sector that need to be addressed for sustainable growth [25][40] - The anticipated increase in imports is driven by manufacturers preparing for potential tariff increases post-election, further complicating the self-sufficiency outlook [29][41] Group 4: Future Outlook and Strategic Considerations - Despite the current challenges, there is a noticeable increase in the intention of U.S. companies to reshore manufacturing, with a 15% rise in CEOs planning to bring back operations within three years [30][31] - The motivations for reshoring are evolving, with geopolitical tensions becoming a significant factor for many CEOs, although cost remains the primary concern [33][36] - To successfully reshore, companies must invest in automation and workforce development while addressing supply chain vulnerabilities [39][40]